Manufacturing · Digital Twin
Tier-1 Supplier: Multi-Plant AAS Cell Twin PoC
Simulated powertrain and packaging cells on one campus desk, swap connectors to real OPC-UA without changing asset IDs.
The Problem
Plant leadership invested in 3D visuals that operators ignored. They needed identity-stable assets, live protocol feeds, and signed writes, not another CAD spin.
The Solution
Xenith Twin shipped a Helios-style campus: catalog, two simulated cells, Twin API, JWT on writes, AAS inspector, and schematic process view. No closed-loop PLC write in PoC.
Twin vs 3D model
Operators needed live state and auditable writes, not photoreal CAD. See the blog on why identity-stable AAS beats decorative models.
What we would do differently
Model one cell end to end before touching the second plant. Templating across plants too early baked in one site's naming and cost a rework pass.
Business Impact
OT engineers validated desk UX before connector spend. Distinct from line-side QC vision case study, this is campus twin patterning.
Xenith Twin productTech Stack
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